WholeGarment®CAPABILITY WITH SPEED AND VERSATILITY.

MACH2S

SHIMA SEIKI's MACH2S is an extremely flexible machine which realizes quality knitting in a range of production styles. As a conventional shaping machine, it is capable of all-needle knitting in its available range of 8 to 16 gauge, while WHOLEGARMENT knitwear can be produced in half-gauge fabrics. As the name “MACH” suggests, the MACH2S sets itself apart with its speed and productivity. It achieves an impressive maximum knitting speed of 1.6 meters per second (12 to 16 gauge only). It furthermore adopts the new R2CARRIAGE system, permitting quicker carriage returns for greater efficiency and shorter knitting times. For versatility, MACH2S is even capable of gaugeless knitting whereby a number of different gauges can be knit into a single garment. The great flexibility of MACH2S makes it the perfect choice for adopting WHOLEGARMENT production while maintaining fl exible support of varying market demands.

 

WholeGarment®

 

MACH2®S is capable of performing WholeGarment® production allowing an entire garment to be produced on the knitting machine without any linking or sewing*. Aside from the cost-savings associated with eliminating post-knit processes, WholeGarment® reduces production time and offers on-demand support of new and repeat orders, consistent quality control and elimination of cut-loss and other material waste. WholeGarment® products appeal to consumers because of their soft, lightweight comfort and fit brought about by the elimination of annoying seams. * Some designs may require partial stitching.

R2CARRIAGE®

Rapid Response R2CARRIAGE®System The R2CARRIAGE® (R2=Rapid Response) System features an advanced carriage mechanism combined with improved software programming that achieves quicker carriage returns after each course. For a given knitting width, a larger and heavier carriage requires more space (B) at each end of the machine to decelerate, return and accelerate back up to speed, so the actual portion where the carriage runs at full speed (A) becomes very limited. With a compact, lightweight carriage, less space is required for the carriage to make returns, allowing more area for the carriage to run at full speed. This allows faster knitting per course, resulting in higher productivity.

 

i-DSCS®

Standard on MACH2®S is i-DSCS® Digital Stitch Control System “with Intelligence”. i-DSCS® carries over the benefits of DSCS®, with even better performance. Whereas DSCS® is a passive system which controls stitch length by limiting yarn-feed, i-DSCS® has the capability to actively control yarn- feed in both feed and retrieval directions as necessary, resulting in even higher quality and greater productivity using a wider variety of yarns. Like DSCS®, i-DSCS® provides consistent quality among different production batches and repeat orders, and is crucial to the precision knitting required in WholeGarment® production. 

Second Stitch Control

MACH2®S features a special Second Stitch cam that allows loose ⁄ tight stitches for shaping. Loose and tight stitches can be controlled for each individual needle, allowing instantaneous changes when needed.

 

Air Splicer (optional)

Unlike conventional knotter systems which mechanically tie together yarn ends, the Air Splicer cuts then twists together yarns with a burst of pressurized air with split-second accuracy. Working in precise coordination with our i-DSCS® Digital Stitch Control System with Intelligence, the Air Splicer is able to time each splice so that perfect color changes can occur exactly as programmed. With the Air Splicer, high-quality multi-color WholeGarment® knitwear can be produced easily and with beautiful results.

 

Additional Features

Additional features include a new control unit that is built-in to the machine for simplified shipping and installation, easier maintenance, and more efficient use of space. A USB memory interface supports large file sizes for increasingly complex patterns and designs. A second port is now available for supplementary connection with other USB devices as well. A backup power supply allows work to resume after power failures, offering the peace of mind that an entire garment will not be lost due to blackouts. The new machines also feature a lower overall height for improved access to top tension units.

 

SPECIFICATIONS

Type

M183S

Gauge

810121416

Knitting width

Variable stroke. Max 72" (183cm)

Knitting speed

8G and 10G: Max 1.3m/sec. 12-16G: Max 1.6m/sec. Knitting speed varies according to various knitting conditions. Variably adjustable speed levels. 16 additional programmable speeds.

Stitch density

120 levels, electronically controlled.

Second stitch

Motor-controlled second stitch cam allows individual adjustment of loose/tight stitches for shaping.

Racking

Motor-driven. Max 1.5-inch racking in each direction (3 inches total).

Knitting system

Triple KNITRANsystem. Single R2CARRIAGE system.

Transfer

Simultaneous transfer, front and back, independent of carriage direction. Split stitch possible.€

Sinker system

Spring-type moveable full sinker system for gentle yarn handling.

Stitch presser

Special motor-driven system allows individual adjustment for on/off in knit and transfer.

Needle selection

Full jacquard selection via special solenoid actuators

Setup device

Takedown comb with special setup needles.

Takedown device

Main/sub rollers. Changeable 99 levels, automatically adjustable on each level. Automatic opening and closing.

Yarn cutter

Single-unit system includes 1 yarn cutter and 2 yarn grippers. Both sides standard.

Air Splicer

Instant color changes using pressurized air. 8 colors per unit .Optional (1).

DSCS

Consistent loop length by digital control method. Left side standard. Yarn feed roller on Left side double roller standard. 8 positions on Left side. Left side yarn stopper device.

i-DSCS

DSCS with Intelligence. Actively controls yarn feed in both feed and retrieval directions. Right side standard. Yarn feed roller on Right side standard. 8 positions on right side (2).

Yarn feed roller

8 positions on each side (3).

Side tensions

12 on each side

Yarn carriers(4)(5)

13 carriers

Top tensions

24 tension devices. One-touch easy threading. Large knots cause machine stop. Small knots cause 0-9 courses at specified knot detection speed, then automatically resume at set speed.

Stop motion

Yarn break, large knot, wraparound check, shock detection, piece count, over-torque, program error, etc.

Drive system

Belt drive. AC servo motor. No lubrication necessary.

Cleaner

Special blower-operated cleaner.

Safety devices

Full safety cover for noise-suppression and dust-proofing with stop motion sensor and interlock mechanism. Emergency stop switch. Emergency power off device. Ultra-low speed "crawl" setting. CE Mark. Indicator lamps (see below).

Operation lamp

Green/normal operation. Flashing green/normal stop. Flashing amber/abnormal stop.

CONTROLLER

Data input

USB memory interface. Ethernet 10/100 BASE-T network interface.

Pattern memory

25,165,824 bits (1,024 wales x 8,192 addresses)

Control unit

Built-in controller. Stored program for flat knitting machine.

Control display

Monochrome LCD panel. Editing possible via display panel operation. Available in English, French, Italian, Spanish, Portuguese, German, Turkish, Chinese and Japanese.

Back-up power

Power supply for resuming knitting after power failure.

Power

Single phase AC220V ±10% 2.2kVA

OPTIONS:

(1) Air Splicer.

(2) i-DSCS (Left side).

(3) Left side yarn stopper device (8 positions).

(4) Plating carrier (16G only).

(5) Intarsia carrier.

AVERAGE WEIGHT

 

M183S

Kg ( lbs )

1,190 ( 2,618 )

DIMENSIONS

 

Sobre Temco

Temco Argentina adicionó este nuevo emprendimiento de reacondicionado a nuevo de máquinas usadas, brindando una garantía extendida de 1 año.

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